Creating a Happy, Colorful, Handmade Home & life on the shores of lake superior

April 9, 2014

Kitchen Progress: No Stain, No Gain

Our solid maple kitchen counters have been built!!  Hubby and his Dad did a beautiful job making them, so it was a little nerve wracking for me to not only choose the finish, but also apply the actual stain.  Hubby will be sharing the construction how-to on the blog soon, but in the meantime I wanted to show you how I stained them - and share my stain snafu.

Originally my plan included turquoise cabinets and grey counters.  I loved our low-maintenance grey laminate counters in the townhouse because they reminded me of concrete.  They cost $750, which is more than I wanted to spend on our kitchen spruce so I nixed that option.



Covering worn out laminate counters in actual concrete has became a DIY trend (see Kara Paslay Designs, Little Green Notebook, and A Beautiful Mess for three great tutorials), and I've loved that look as well.  I nixed this option too, though, because the existing mint green laminate counters were bubbling and peeling, and had a weird rounded edge that bothered me.


Still, I wanted some kind of grey counter for the lakehouse kitchen because it would be a pretty, cool neutral to pair with turquoise, and I thought that a shot of grey in the kitchen would connect with our darker grey fireplace.  Because Hubby's Dad is a woodworker and Hubby's picked up some skills, I figured Hubby could make some wood counters for cheap and we'd stain them grey.  Somewhere along the way our wires got crossed with Hubby's Dad, who hooked us up with some wood from one of his suppliers.  I had planned on buying cheap, builder's grade wood at Home Depot and budgeted about $200-300 for this project but my father-in-law ended up picking out some quality maple for us, to the tune of $611.  I don't think he realized our kitchen spit and polish is just temporary, while we save for and plot a full reno. 


The finished maple counters have beautiful grain and are substantial: they are 1 3/4" thick and the largest piece weighs 130 lbs!!  At first I fretted that these beautiful maple counters are too fancy for our kitchen spruce.  They are, but ultimately I'm thrilled with them.  And they were still cheaper than laminate.  Plus, I figure that we can always re-purpose the counters for the fish room (see the house tour) or make a table(s) top from the wood.  Here are the unstained pieces, laid out how they will be in the kitchen: stove in the gap and sink in the skinny piece.  The widest piece hangs into the dining room, with stools pulled up to it.



It took me days to finally track down a not-brown grey stain and the folks at the store tested it on a sample of maple that was more yellowed than our wood, and it looked perfect.  On our wood, however, the blue-ish grey turned purple thanks to the pinkish hue of the maple peeking through.  I think lighting had a lot to do with it too.  Unfortunately, I hated the stain with the turquoise cabinets - it looked so 80s!  I've learned my lesson: it's important to test stain not just on the type of wood I'm using, but on an actual piece of my wood for the most accurate indication of colour.


I deliberated some more and ultimately decided I was wrong about the grey because the cabinets are very bold and the painted fireplace is also dramatic, so I figured we need something more mellow, instead.  I opted to use the same white stain we used for Hubby's welded desk - Saman brand in "whitewash".  As a bonus, it dries quickly (1/2- 1 hour), which made staining multiple pieces with multiple coats less of a chore.  I guessed it would end up a creamy white, and I thought that would relate well to the off-white and beige flooring, which we're not changing.   You know I'm really into bleached oak hardwood floors, so I also thought that whitewashed maple might have a similar, airy, Scandinavian cottage vibe.

All this to say: yes, I totally chickened out and went with white stain.  But look how pretty it is:


Application was a breeze: after giving the counters a hand sanding with 150 grit sandpaper, we moved them over to Hubby's Dad's spray booth.  We brushed off any dust and I used a sprayer to apply the stain.  I contacted Saman and they recommended adding 5% water if the stain is applied this way, but I found it to be watery enough (it is, after all, a water-based stain).  I sprayed each section, starting with the edges, and then - spraying along the grain - worked my way from the section closest to me to the one furthest away, overlapping with each pass.  It's a good idea to apply stain or paint so that any over-spray is on an unpainted/unstained area.  I sprayed each strip of stain in one continuous motion, and started spraying just before the wood and stopped spraying right after.


I let the stain sit a few minutes and then wiped it off with dry cheesecloth (any lint-free rag or foam brush works).  I went through a lot of cloth, and it was handy to have fresh cloth ready because the stain dried quickly.


I've learned with stain to really wipe it off.  Like spray painting, it's better to work in multiple thin layers than one goopy one, and even though it's painful to watch the wood return almost back to its original state with the first coat, it's crucial for a finish that sinks in and doesn't look painted on.  Any time I haven't been diligent about really removing the excess stain, I've ended up with streaks.  Three coats later and the counters were looking very Scandinavian.  I contemplated a fourth coat, but wood-loving Hubby and his Dad winced at the proposition, and hurriedly packed away the equipment.  They're right: a fourth coat might have covered too much grain and just looked painted.  If we've got lovely wood, we should show it off.  A bit.

Applying stain with a sprayer is a great way to practice using the equipment because it isn't as critical to get an even coat with stain as it is with paint.  It's the first time I've used one since painting Charlie the car (Hubby used ours to paint the kitchen cabinets).  I was on the fence about using a sprayer because I was nervous about messing it up, but this method felt foolproof and was so much faster!!  It took an hour to apply one coat of stain to all of the four counter pieces, but this included moving each piece in and out of the spray booth, applying the stain, wiping off, and inspecting for streaks.  By the time we were done the last piece, the first piece was ready for another coat.  I bought two 946 ml jugs ($27 each) and used all of one, plus a tiny bit of the other - I was so close to only needing one. 


We've left the counters with Hubby's Dad, who is spraying on a few coats of top coat.  He's using the brand pictured below, which will also be applied with a sprayer (with a light sanding between coats).  He suggested a semi-gloss finish because scratches and marks won't show up as well as they would with a high gloss finish.  This should be durable enough to be used for a kitchen counter, which will see spills and water.


How spoiled do I feel?  Not only did fabulous, solid wood counters (seemingly) materialize by magic, all I needed to do was swan in and lay down some stain . . . I don't even have to apply the top coat!!  Installation is slated to happen Friday, and I'm so excited!  Open drawering is overrated.  
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October 10, 2013

Painting the Kitchen Cabinets with a Paint Sprayer

How to paint kitchen cabinet doors with a paint sprayer

We're bouncing between projects, trying to tackle any projects that we need to work on outside before the icy weather sets in (it hits Thunder Bay a little earlier than Ottawa).  Soon it will be too cold to tackle paint projects in our un-insulated garage (weep), so although we aren't quite ready to work on the kitchen yet, we capitalized on a couple of warms days and quickly gave our kitchen cabinet fronts a coat of bright turquoise, using our new paint sprayer.


As a refresher, here's our oak kitchen cabinetry, au naturel.  We're ditching the upper cabinets in favor of open shelving and finally doing a turquoise kitchen (in addition to updating the counters, sink & faucet). 

Oak kitchen before

How to:
  • First I removed all of the cabinet fronts, including the hardware and hinges (what I couldn't remove, I covered with painter's tape)
  • Next I cleaned the grease and goo off with soapy water and a chore boy scrub pad, which is excellent for a deep clean
  • I also lightly sanded the surface, even though the Zinsser primer can tells me it's unnecessary
  • Once they were sanded, I wiped the cabinet fronts with a damp cloth and let them dry 
  • In the meantime, we laid down the faux french door inserts I axed from the living room to help keep the cabinet fronts up and away from the garage floor
  • Next I applied a thin coat of Zinsser primer with an angled paint brush, starting with the back - it only takes about half an hour for this primer to dry (it cures fully in 7 days)
  • We set up our paint sprayer (it took minutes) and tested the spray out on a scrap of plywood to practice a little and fiddle with the settings
How to use a paint sprayer
Yes, Hubby's mohawk evolved from a faux-hawish mohawk to a full on mohawk.  Go Hubs.
  • Then we got to work spraying the cabinet fronts, again starting with the backs
  • Spraying the cabinets was ridiculously easy and straight-forward: Hubby sprayed side to side on the surface before spraying the edges, making sure not to start or stop the spray on the cabinet, but slightly before and after, also paying attention to overlap the spray as he went
HomeRight paint sprayer review
  • Once dry (we waited a couple of days because it started to get cool and it slowed our drying time), we flipped them over and sprayed the fronts
  • As recommended by the folks in the Canadian Tire paint department, we skipped a protective top coat because we chose a semi-gloss finish which should be durable enough (especially with the primer)
Aqua cabinet doors!
    So far, the fronts look amazing!! 

    The Paint Sprayer Finish

    The kitchen cabinet boxes will be painted with a roller and brush, but I know it won't compete with the excellent finish the cabinet fronts now have.  The paint was applied rather thickly, but evenly, with the paint sprayer, and we got away with only one coat (it took a couple of days to fully dry).  At first, when it was wet, the paint looked thick and textured as if we had used a roller, which was disappointing.  But then, magically, as it dried the paint sort of sunk into the wood and dried in a super smooth finish.  The paint doesn't look "applied" - it looks like a factory-finish, without distracting roller marks or brush strokes.  There's a bit of the texture of the grain peeking through, which is what I wanted, but with a second application of paint I'm sure we could have covered it up. 

    Paint applied with a paint sprayer

    Including our practice sprays, and painting both the fronts and backs of the doors, we used just under half a gallon of paint.  As with any spray painting, there was some overspray:

    Painting cabinet doors

    HomeRight Heavy Duty Paint Sprayer Review

    The last time Hubs and I used a paint sprayer was to paint my '92 Dodge Colt lime green.  It was my father-in-law's equipment (serious stuff) and required an air compressor to operate.  It was heavy and a bit awkward, but it did the job.  When HomeRight offered me the chance to review a paint sprayer that doesn't require a compressor (and weighs only 3lbs), I jumped at the chance to add this tool to our DIY arsenal. 

    Airless paint sprayer - no compressor needed!

    This particular sprayer, an airless paint sprayer from the titanium series, is fabulous.  The set-up and clean-up of the sprayer took about 10-15 minutes each, but then spraying all of the doors took only 10 or so minutes (per side), meaning the total paint time for all of the doors, front and back, was less than an hour (which is crazy fast).

    PROS:
    • No air compressor needed!!  Just plug it in to an outlet and GO
    • Small and easy to store
    • Simple to clean (we just ran soapy water through until it came clear and then rinsed with clean water, but the cleaning method depends on the type of paint used)
    • Easy to use (with a few seconds of practice, we created super smooth results)
    • No need to use the itty bitty canister provided, a tube and clip is provided that lets you work right out of the can which is amazing for larger projects, and makes it even easier to clean
    • For major projects, this sprayer can paint a gallon of paint in only 7.5 minutes
    • The MSRP is $109.99, which I think is a reasonable price, especially for the avid DIYer or for someone with a big project looming
    CONS (I'm really grasping at straws to think of something negative):
    • Super loud (not really a big deal - just wear ear plugs, but you have to provide these yourself so don't forget to grab some before starting a project)
    • Vibrates a bit uncomfortably, but wearing work gloves alleviates discomfort 

    HomeRight provided the Heavy Duty Paint Sprayer for review but I was not prompted or paid to review this sprayer positively.  We genuinely like this tool and are already dreaming up our next paint sprayer projects (I'm thinking of painting the exterior of the house deep grey!!).  The Zinzsser primer, Premier paint in turquoise (it's made in Canada!), and Dream Finish angled brush were generously provided by Canadian Tire, who is helping us take the lakehouse from cottage to contemporary.  I wanted to colour match the turquoise Pyrex butterprint pattern, but the colour-matching machine couldn't read the shade because of the sheen of the Pyrex.  Darn.  But with the folks in the paint department I found a near perfect match: Niagara Mist, available at your local Canadian Tire paint department
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